Rotary table motor sizing

An index table turns a fixture through a fixed angle, again and again — and nearly all of its load is inertia. Enter the angle, the time and what turns; the calculator below gives the table and motor speed, the inertia the motor sees, the torque in every phase — and the gearbox that brings the inertia ratio into range.

How it is calculated ↓ Discs and parts off the axis ↓ The gearbox ↓ Questions ↓

Beta. Every formula is written out under “Show calculation” and checked against published catalogue examples, but check your supplier's data before you order anything. Found a mistake? Write to [email protected].

The angle, the time and the speed

A rotary axis moves an angle instead of a distance; the profile is the same — accelerate, cruise, decelerate, dwell — in degrees. The table sits on the motor or behind a gearbox, and one motor turn turns it 360° / i.

ω_peak = θ / (t_move · (1 − (f_a + f_d) / 2)) rad/s n_table = ω_peak / 2π · 60 rpm n_motor = n_table · i α = ω_peak / t_accel

90° in 0.5 s, in thirds, peaks at 4.71 rad/s — 45 rpm at the table — and accelerates at 28.3 rad/s².

What turns: discs, and parts off the axis

Almost everything on a table is a disc or close to one. A disc about its own centre is m·d²/8; a part whose centre sits a distance r from the axis adds m·r² on top — the parallel-axis rule — and that term is usually the larger. Step 2 takes each disc with its distance from the axis.

J_disc = m · d² / 8 about its own centre J_offset = m · d² / 8 + m · r² centre at r from the axis J_load = Σ J / i²

A 1.5 kg fixture Ø80 mm sitting 120 mm out: 1.5 · 0.08² / 8 = 1.2 × 10⁻³ kg·m² about its own centre, plus 1.5 · 0.12² = 2.16 × 10⁻² for where it sits — 2.28 × 10⁻² kg·m² in all, the offset eighteen times the disc.

Torque

A table's torque is almost all inertia: a level table's weight loads its bearings, not the motor. The page adds the bearings' friction torque and any external torque, both at the table, divided by the efficiencies and the gear ratio.

T_static = (T_external + T_friction) / (η · i) α_motor = α · i T_accel = T_static + J_load · α_motor / η + J_trans · α_motor / η_t + J_rotor · α_motor

The default table, 0.01 kg·m² straight on the 400 W servo: 0.283 N·m while accelerating, −0.283 N·m braking, nothing at constant speed, and 0.164 N·m RMS over the 1 s cycle.

The gearbox

Direct, the servo drives 385 times its own rotor inertia. A rotary table nearly always wants a reducer, and the reflected inertia falls with the square of its ratio:

i = √( (J_load / J_rotor) / 10 ) = √( 385 / 10 ) ≈ 6.2

The page suggests about 6.3 : 1, which brings the ratio to 9.69 — Close — and 7 : 1 to 7.85. Through 6.3 : 1 the motor turns at 284 rpm and the peak falls to 0.0519 N·m: the gearbox, not the motor, now carries the table.

Worked example

QuantityBy handResult
Peak speed(π/2) / (0.5 · 2/3)4.71 rad/s, 45 rpm
Acceleration4.71 / (0.5 / 3)28.3 rad/s²
Torque accelerating / braking(0.01 + 2.6 × 10⁻⁵) · 28.30.283 / −0.283 N·m
RMS torque over 1 s0.283 · √(2/6)0.164 N·m
Inertia ratio, direct0.01 / 2.6 × 10⁻⁵385
Inertia ratio through 6.3 : 10.01 / 6.3² / 2.6 × 10⁻⁵9.69

Questions

Does the weight of the table matter?

On a level table, only through its inertia: the weight loads the bearings, not the motor. A table on a tilted axis is out of balance when its load is — type that as an external torque in step 1.

How do I enter the parts around the table?

As discs, each with its mass, its diameter and its distance from the axis — or as one disc carrying the mass of all of them at the same distance. For any other shape, type its inertia from the CAD model.

Which angle and time for an indexing table?

The index angle is 360° over the number of stations: eight stations is 45°. The move time is the part of the machine's cycle the table may take to index; the rest is the dwell while the stations work.

Why does a rotary table need a gearbox?

Because nearly all of its load is inertia, and the inertia the motor sees falls with the square of the ratio. A few kilograms of fixtures well out from the axis easily show a small servo hundreds of times its rotor inertia.

What is the table drive efficiency?

For a table with its own drive inside — a worm, a belt or a cam — the share of the torque that reaches the table. A table straight on the gearbox has nothing in between: leave it at 1.

Sources

Related guides

Every term on this page, defined: the axis and motor sizing glossary.